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Commit 8692c7b7 authored by 潘栩锋's avatar 潘栩锋 🚴
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添加 AD盒模拟器，吹膜 3d旋转模拟

parent 57a29c0d
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Project.FLY.FlyADBase/FLY.Simulation.Blowing/Blowing.cs
View file @ 8692c7b7
......@@ -6,11 +6,11 @@ using System.ComponentModel;
using System.Collections.ObjectModel;
using System.IO;
using Newtonsoft.Json;
using AutoMapper;
namespace FLY.Simulation.Blowing
{
[JsonObject(MemberSerialization.OptIn)]
public class Blowing:INotifyPropertyChanged
{
#region 参数
......@@ -18,7 +18,6 @@ namespace FLY.Simulation.Blowing
/// <summary>
/// 360° 连续旋转
/// </summary>
[JsonProperty]
public bool Is360 { get; set; }
/// <summary>
/// 正向旋转
......@@ -43,44 +42,37 @@ namespace FLY.Simulation.Blowing
/// <summary>
/// 1圈总脉冲
/// </summary>
[JsonProperty]
public double PosOfR { get; set; }
/// <summary>
/// 两个限位间的角度范围 != 旋转的总角度,限位值 °
/// </summary>
[JsonProperty]
public double AngleRange { get; set; }
/// <summary>
/// 复位信号角度范围°
/// </summary>
[JsonProperty]
public double OrgAngleRange { get; set; }
/// <summary>
/// 旋转的速度， min/R 1R = 360°
/// </summary>
[JsonProperty]
public double AngleVelocity { get; set; }
/// <summary>
/// 加速时间 单位 s
/// </summary>
[JsonProperty]
public double AngleAccTime { get; set; }
/// <summary>
/// 减速时间 单位 s
/// </summary>
[JsonProperty]
public double AngleDecTime { get; set; }
/// <summary>
/// 换方向冷却时间 单位s
/// </summary>
[JsonProperty]
public double AngleCoolTime { get; set; }
#endregion
......@@ -95,14 +87,17 @@ namespace FLY.Simulation.Blowing
/// <summary>
/// 膜走带速度， m/min
/// </summary>
[JsonProperty]
public double FilmVelocity { get; set; }
/// <summary>
/// 人字架到测厚仪的距离 23m
/// </summary>
[JsonProperty]
public double FilmDistance { get; set; }
/// <summary>
/// FilmDistance+mFilmLength3D[CurrAngle]
/// </summary>
public double CurrFilmDistance { get; set; }
public bool Is3D { get; set; }
/// <summary>
/// 辊轴承，单位mm
......@@ -113,7 +108,6 @@ namespace FLY.Simulation.Blowing
/// <summary>
/// 测辊信号，信号长，单位mm
/// </summary>
[JsonProperty]
public double RollSignLength { get; set; }
#endregion
......@@ -121,16 +115,11 @@ namespace FLY.Simulation.Blowing
/// <summary>
/// 加热棒数量
/// </summary>
[JsonProperty]
public int ChannelCnt { get; set; }
///// <summary>
///// 加热功率， 1~100
///// </summary>
//public int[] Heats;
/// <summary>
/// 第1根加热棒对应角度
/// </summary>
[JsonProperty]
public double Channel1stAngle { get; set; }
///// <summary>
///// 温度影响厚度变化比例， 1厚度，对应多少加热
......@@ -168,10 +157,16 @@ namespace FLY.Simulation.Blowing
/// 当前已经走到长度， 通过编码器获取 单位 m
/// </summary>
public double CurrFilmLength { get; private set; }
/// <summary>
/// 当前线速度 m/min
/// </summary>
public double CurrFilmVelocity { get; private set; }
#endregion
public HMI mHMI;
public int Avg { get; set; }
public double[] mFilmLength3D;
double lastFilmDistance;
/// <summary>
/// 原始数据
/// </summary>
......@@ -190,9 +185,27 @@ namespace FLY.Simulation.Blowing
class PositionAngleInfo
{
/// <summary>
/// 时间点
/// </summary>
public DateTime dt;
/// <summary>
/// 测厚仪所在位置 已经跑了的膜长度位置
/// </summary>
public double position;
/// <summary>
/// 这个时刻的角度
/// </summary>
public double angle;
/// <summary>
/// 膜距离，应该找为N米前 PositionAngleInfo.angle 得出厚度信息
/// </summary>
public double filmDistance;
/// <summary>
/// position+filmDistance
/// </summary>
public double pos24m => position + filmDistance;
}
......@@ -240,6 +253,9 @@ namespace FLY.Simulation.Blowing
BeforeDatas2.Add(datas[i]);//系统扰动后数据
AfterDatas.Add(datas[i]);//系统扰动后 再 加热数据
}
//3d膜距离
mFilmLength3D = FilmLength3D.GetData();
mAirRing = new AirRing(ChannelCnt);//88支加热棒
mAirRing.Init(BeforeDatas, BeforeDatas2, 0);
......@@ -465,6 +481,49 @@ namespace FLY.Simulation.Blowing
}
/// <summary>
/// 找到一个时间点，它的位置+膜距离=输入的纵向位置， 返回对应的时间点的角度
/// </summary>
/// <param name="position"></param>
/// <param name="angle"></param>
/// <returns></returns>
bool SearchAngleFromPositionList24m(double position, out double angle)
{
for (int i = 1; i < mPositionAngleList.Count; i++)
{
int idx1 = i;
int idx0 = i - 1;
double pos24m1 = mPositionAngleList[idx1].pos24m;
double pos24m0 = mPositionAngleList[idx0].pos24m;
double angle1 = mPositionAngleList[idx1].angle;
double angle0 = mPositionAngleList[idx0].angle;
if (pos24m1 >= position )
{
//刚过了，就是它与上一个之间的值
double percent = (position - pos24m0) / (pos24m1 - pos24m0);
if (percent < 0)
{
angle = 0;
return true;
}
//找到了
angle = (angle1 - angle0) * percent + angle0;
return true;
}
}
angle = 0;
return true;
}
/// <summary>
/// 通过纵向位置，查找角度
/// </summary>
/// <param name="position"></param>
/// <param name="angle"></param>
/// <returns></returns>
bool SearchAngleFromPositionList(double position, out double angle)
{
for (int i = 1; i < mPositionAngleList.Count; i++)
......@@ -488,16 +547,24 @@ namespace FLY.Simulation.Blowing
angle = 0;
return true;
}
public FilmData GetData(double position)
/// <summary>
/// 给定相对于膜横向位置， 输出当前对应的厚度
/// </summary>
/// <param name="pos_m"></param>
/// <returns></returns>
public FilmData GetData(double pos_m)
{
double ago_filmlength = CurrFilmLength - FilmDistance;
//double ago_filmlength = CurrFilmLength - CurrFilmDistance;
double angle;
//从膜位置列表找时间
if (!SearchAngleFromPositionList(ago_filmlength, out angle))
if (!SearchAngleFromPositionList24m(CurrFilmLength, out angle))
return null;
return GetData(position, angle);
//从膜位置列表找时间
//if (!SearchAngleFromPositionList(ago_filmlength, out angle))
// return null;
return GetData(pos_m, angle);
}
double GetValidAngle(double a) {
......@@ -759,6 +826,7 @@ namespace FLY.Simulation.Blowing
{
if (mDTLast == DateTime.MinValue)
{
//提前把膜距离耗完，不用等
double position = FilmDistance;
DateTime time = now;
while (position > 0)
......@@ -777,6 +845,8 @@ namespace FLY.Simulation.Blowing
mDTLast = now;
CurrFilmLength = FilmDistance;
CurrFilmDistance = FilmDistance;
lastFilmDistance = CurrFilmDistance;
CurrAngle = 0;//在中间
mState = STATE.Constant;
......@@ -796,12 +866,49 @@ namespace FLY.Simulation.Blowing
mDTLast = dt;
//线速度。。。。
UpdateAngleV(dt, ts);
if (Is3D && !Is360)//立体旋转架，肯定不是360°连续旋转的
{
double index1_5 = CurrAngle + 180;
//提高精度。 线性插值
int index1 = (int)Math.Floor(index1_5);
int index2 = (int)Math.Ceiling(index1_5);
while (index1 < 0)
index1 = 0;
while (index1 >= 360)
index1 = 360 - 1;
while (index2 < 0)
index2 = 0;
while (index2 >= 360)
index2 = 360 - 1;
double filmLength3d;
if (index2 == index1)
filmLength3d = mFilmLength3D[index1];
if(IsTractionOn)//启动牵引
CurrFilmLength += FilmVelocity * ts.TotalMinutes;
else if (index1 <= index1_5 && index1_5 <= index2)
{
filmLength3d = (index1_5-index1)/(index2- index1) * (mFilmLength3D[index2]- mFilmLength3D[index1])+ mFilmLength3D[index1];
}
else
{
filmLength3d = mFilmLength3D[index1];
}
CurrFilmDistance = FilmDistance + filmLength3d;
}
if (IsTractionOn)//启动牵引
{
//膜距离增量 膜长了，2牵引速度要降
double d = CurrFilmDistance - lastFilmDistance;
lastFilmDistance = CurrFilmDistance;
//2牵引速度
double fv2 = FilmVelocity - d / ts.TotalMinutes;
CurrFilmVelocity = fv2;
CurrFilmLength += CurrFilmVelocity * ts.TotalMinutes;
}
UpdateAngleV(dt, ts);
mPositionAngleList.Add(
......@@ -809,7 +916,8 @@ namespace FLY.Simulation.Blowing
{
dt = mDTLast,
angle = CurrAngle,
position = CurrFilmLength
position = CurrFilmLength,
filmDistance = CurrFilmDistance
});
if (mPositionAngleList.Count > ListCap)
......@@ -875,27 +983,14 @@ namespace FLY.Simulation.Blowing
public event PropertyChangedEventHandler PropertyChanged;
private string param_path = "simulation_blowing.json";
public void Save()
public bool Save()
{
string json = Newtonsoft.Json.JsonConvert.SerializeObject(this, Formatting.Indented);
File.WriteAllText(param_path, json);
return JsonDbHelper<Blowing, BlowingJsonDb>.Save(this, param_path);
}
bool Load()
{
if (!File.Exists(param_path))
return false;
try
{
string json = File.ReadAllText(param_path);
Newtonsoft.Json.JsonConvert.PopulateObject(json, this);
return true;
}
catch {
return false;
}
return JsonDbHelper<Blowing, BlowingJsonDb>.Load(this, param_path);
}
}
public class FilmData
......@@ -907,4 +1002,133 @@ namespace FLY.Simulation.Blowing
}
public class BlowingJsonDb
{
#region 参数
#region 旋转架
/// <summary>
/// 360° 连续旋转
/// </summary>
public bool Is360 { get; set; }
/// <summary>
/// 1圈总脉冲
/// </summary>
public double PosOfR { get; set; }
/// <summary>
/// 两个限位间的角度范围 != 旋转的总角度,限位值 °
/// </summary>
public double AngleRange { get; set; }
/// <summary>
/// 复位信号角度范围°
/// </summary>
public double OrgAngleRange { get; set; }
/// <summary>
/// 旋转的速度， min/R 1R = 360°
/// </summary>
public double AngleVelocity { get; set; }
/// <summary>
/// 加速时间 单位 s
/// </summary>
public double AngleAccTime { get; set; }
/// <summary>
/// 减速时间 单位 s
/// </summary>
public double AngleDecTime { get; set; }
/// <summary>
/// 换方向冷却时间 单位s
/// </summary>
public double AngleCoolTime { get; set; }
#endregion
#region 膜
/// <summary>
/// 膜走带速度， m/min
/// </summary>
public double FilmVelocity { get; set; }
/// <summary>
/// 人字架到测厚仪的距离 23m
/// </summary>
public double FilmDistance { get; set; }
/// <summary>
/// 立体收卷
/// </summary>
public bool Is3D { get; set; }
/// <summary>
/// 辊轴承，单位mm
/// </summary>
public double RollPerimeter { get; set; }
/// <summary>
/// 测辊信号，信号长，单位mm
/// </summary>
public double RollSignLength { get; set; }
#endregion
#region 风环
/// <summary>
/// 加热棒数量
/// </summary>
public int ChannelCnt { get; set; }
/// <summary>
/// 第1根加热棒对应角度
/// </summary>
public double Channel1stAngle { get; set; }
#endregion
#endregion
}
public static class JsonDbHelper<TSource,TDestination>
{
static Mapper Mapper { get; } = new AutoMapper.Mapper(new MapperConfiguration(c => {
c.CreateMap<TSource, TDestination>().ReverseMap();
}));
public static bool Save(TSource src, string filePath)
{
try
{
var jsondb = Mapper.Map<TDestination>(src);
string json = Newtonsoft.Json.JsonConvert.SerializeObject(jsondb, Formatting.Indented);
File.WriteAllText(filePath, json);
return true;
}
catch
{
return false;
}
}
public static bool Load(TSource src, string filePath)
{
if (!File.Exists(filePath))
return false;
try
{
string json = File.ReadAllText(filePath);
var jsondb = Newtonsoft.Json.JsonConvert.DeserializeObject<TDestination>(json);
Mapper.Map(jsondb, src);
return true;
}
catch
{
return false;
}
}
}
}
Project.FLY.FlyADBase/FLY.Simulation.Blowing/FLY.Simulation.Blowing.csproj
View file @ 8692c7b7
......@@ -44,6 +44,7 @@
</ItemGroup>
<ItemGroup>
<Compile Include="Blowing.cs" />
<Compile Include="FilmLength3D.cs" />
<Compile Include="GageAD.cs" />
<Compile Include="HMI.cs" />
<Compile Include="OrgData.cs" />
......@@ -68,6 +69,9 @@
</ProjectReference>
</ItemGroup>
<ItemGroup>
<PackageReference Include="AutoMapper">
<Version>10.1.1</Version>
</PackageReference>
<PackageReference Include="PropertyChanged.Fody">
<Version>3.3.1</Version>
</PackageReference>
......
Project.FLY.FlyADBase/FLY.Simulation.Blowing/FilmLength3D.cs 0 → 100644
View file @ 8692c7b7
using System;
using System.Collections.Generic;
using System.Linq;
using System.Text;
using System.Threading.Tasks;
namespace FLY.Simulation.Blowing
{
class FilmLength3D
{
static double[] data = new double[]{
0 ,
0.02494285 ,
0.049407656 ,
0.073422521 ,
0.097013985 ,
0.120207153 ,
0.14302581 ,
0.165492532 ,
0.187628781 ,
0.209454993 ,
0.230990664 ,
0.252254425 ,
0.273264111 ,
0.294036829 ,
0.314589014 ,
0.334936491 ,
0.35509452 ,
0.375077852 ,
0.394900772 ,
0.414577143 ,
0.434120444 ,
0.453543814 ,
0.472860084 ,
0.492081814 ,
0.511221328 ,
0.530290744 ,
0.549302006 ,
0.568266915 ,
0.587197158 ,
0.606104338 ,
0.625 ,
0.643895662 ,
0.662802842 ,
0.681733085 ,
0.700697994 ,
0.719709256 ,
0.738778672 ,
0.757918186 ,
0.777139916 ,
0.796456186 ,
0.815879556 ,
0.835422857 ,
0.855099228 ,
0.874922148 ,
0.89490548 ,
0.915063509 ,
0.935410986 ,
0.955963171 ,
0.976735889 ,
0.997745575 ,
1.019009336 ,
1.040545007 ,
1.062371219 ,
1.084507468 ,
1.10697419 ,
1.129792847 ,
1.152986015 ,
1.176577479 ,
1.200592344 ,
1.22505715 ,
1.25 ,
1.27494285 ,
1.299407656 ,
1.323422521 ,
1.347013985 ,
1.370207153 ,
1.39302581 ,
1.415492532 ,
1.437628781 ,
1.459454993 ,
1.480990664 ,
1.502254425 ,
1.523264111 ,
1.544036829 ,
1.564589014 ,
1.584936491 ,
1.60509452 ,
1.625077852 ,
1.644900772 ,
1.664577143 ,
1.684120444 ,
1.703543814 ,
1.722860084 ,
1.742081814 ,
1.761221328 ,
1.780290744 ,
1.799302006 ,
1.818266915 ,
1.837197158 ,
1.856104338 ,
1.875 ,
1.893895662 ,
1.912802842 ,
1.931733085 ,
1.950697994 ,
1.969709256 ,
1.988778672 ,
2.007918186 ,
2.027139916 ,
2.046456186 ,
2.065879556 ,
2.085422857 ,
2.105099228 ,
2.124922148 ,
2.14490548 ,
2.165063509 ,
2.185410986 ,
2.205963171 ,
2.226735889 ,
2.247745575 ,
2.269009336 ,
2.290545007 ,
2.312371219 ,
2.334507468 ,
2.35697419 ,
2.379792847 ,
2.402986015 ,
2.426577479 ,
2.450592344 ,
2.47505715 ,
2.5 ,
2.52494285 ,
2.549407656 ,
2.573422521 ,
2.597013985 ,
2.620207153 ,
2.64302581 ,
2.665492532 ,
2.687628781 ,
2.709454993 ,
2.730990664 ,
2.752254425 ,
2.773264111 ,
2.794036829 ,
2.814589014 ,
2.834936491 ,
2.85509452 ,
2.875077852 ,
2.894900772 ,
2.914577143 ,
2.934120444 ,
2.953543814 ,
2.972860084 ,
2.992081814 ,
3.011221328 ,
3.030290744 ,
3.049302006 ,
3.068266915 ,
3.087197158 ,
3.106104338 ,
3.125 ,
3.143895662 ,
3.162802842 ,
3.181733085 ,
3.200697994 ,
3.219709256 ,
3.238778672 ,
3.257918186 ,
3.277139916 ,
3.296456186 ,
3.315879556 ,
3.335422857 ,
3.355099228 ,
3.374922148 ,
3.39490548 ,
3.415063509 ,
3.435410986 ,
3.455963171 ,
3.476735889 ,
3.497745575 ,
3.519009336 ,
3.540545007 ,
3.562371219 ,
3.584507468 ,
3.60697419 ,
3.629792847 ,
3.652986015 ,
3.676577479 ,
3.700592344 ,
3.72505715 ,
3.75 ,
3.77494285 ,
3.799407656 ,
3.823422521 ,
3.847013985 ,
3.870207153 ,
3.89302581 ,
3.915492532 ,
3.937628781 ,
3.959454993 ,
3.980990664 ,
4.002254425 ,
4.023264111 ,
4.044036829 ,
4.064589014 ,
4.084936491 ,
4.10509452 ,
4.125077852 ,
4.144900772 ,
4.164577143 ,
4.184120444 ,
4.203543814 ,
4.222860084 ,
4.242081814 ,
4.261221328 ,
4.280290744 ,
4.299302006 ,
4.318266915 ,
4.337197158 ,
4.356104338 ,
4.375 ,
4.393895662 ,
4.412802842 ,
4.431733085 ,
4.450697994 ,
4.469709256 ,
4.488778672 ,
4.507918186 ,
4.527139916 ,
4.546456186 ,
4.565879556 ,
4.585422857 ,
4.605099228 ,
4.624922148 ,
4.64490548 ,
4.665063509 ,
4.685410986 ,
4.705963171 ,
4.726735889 ,
4.747745575 ,
4.769009336 ,
4.790545007 ,
4.812371219 ,
4.834507468 ,
4.85697419 ,
4.879792847 ,
4.902986015 ,
4.926577479 ,
4.950592344 ,
4.97505715 ,
5 ,
5.02494285 ,
5.049407656 ,
5.073422521 ,
5.097013985 ,
5.120207153 ,
5.14302581 ,
5.165492532 ,
5.187628781 ,
5.209454993 ,
5.230990664 ,
5.252254425 ,
5.273264111 ,
5.294036829 ,
5.314589014 ,
5.334936491 ,
5.35509452 ,
5.375077852 ,
5.394900772 ,
5.414577143 ,
5.434120444 ,
5.453543814 ,
5.472860084 ,
5.492081814 ,
5.511221328 ,
5.530290744 ,
5.549302006 ,
5.568266915 ,
5.587197158 ,
5.606104338 ,
5.625 ,
5.643895662 ,
5.662802842 ,
5.681733085 ,
5.700697994 ,
5.719709256 ,
5.738778672 ,
5.757918186 ,
5.777139916 ,
5.796456186 ,
5.815879556 ,
5.835422857 ,
5.855099228 ,
5.874922148 ,
5.89490548 ,
5.915063509 ,
5.935410986 ,
5.955963171 ,
5.976735889 ,
5.997745575 ,
6.019009336 ,
6.040545007 ,
6.062371219 ,
6.084507468 ,
6.10697419 ,
6.129792847 ,
6.152986015 ,
6.176577479 ,
6.200592344 ,
6.22505715 ,
6.25 ,
6.27494285 ,
6.299407656 ,
6.323422521 ,
6.347013985 ,
6.370207153 ,
6.39302581 ,
6.415492532 ,
6.437628781 ,
6.459454993 ,
6.480990664 ,
6.502254425 ,
6.523264111 ,
6.544036829 ,
6.564589014 ,
6.584936491 ,
6.60509452 ,
6.625077852 ,
6.644900772 ,
6.664577143 ,
6.684120444 ,
6.703543814 ,
6.722860084 ,
6.742081814 ,
6.761221328 ,
6.780290744 ,
6.799302006 ,
6.818266915 ,
6.837197158 ,
6.856104338 ,
6.875 ,
6.893895662 ,
6.912802842 ,
6.931733085 ,
6.950697994 ,
6.969709256 ,
6.988778672 ,
7.007918186 ,
7.027139916 ,
7.046456186 ,
7.065879556 ,
7.085422857 ,
7.105099228 ,
7.124922148 ,
7.14490548 ,
7.165063509 ,
7.185410986 ,
7.205963171 ,
7.226735889 ,
7.247745575 ,
7.269009336 ,
7.290545007 ,
7.312371219 ,
7.334507468 ,
7.35697419 ,
7.379792847 ,
7.402986015 ,
7.426577479 ,
7.450592344 ,
7.47505715
};
//1°1个膜距离
public static double[] GetData() {
return data;
}
}
}
Project.FLY.FlyADBase/FLYAD7_Simulation_Wpf/WindowBlowing.xaml
View file @ 8692c7b7
......@@ -71,6 +71,17 @@
</StackPanel>
</StackPanel>
<StackPanel Orientation="Horizontal">
<StackPanel Margin="2">
<TextBlock Style="{StaticResource TitleStyle}" Text="当前线速度(m/min)" />
<TextBlock Style="{StaticResource FieldValueStyle}" Text="{Binding CurrFilmVelocity,StringFormat={}{0:F6}}"/>
</StackPanel>
<StackPanel Margin="2">
<TextBlock Style="{StaticResource TitleStyle}" Text="当前膜距离(m)" />
<TextBlock Style="{StaticResource FieldValueStyle}" Text="{Binding CurrFilmDistance,StringFormat={}{0:F1}}"/>
</StackPanel>
</StackPanel>
</StackPanel>
<GroupBox Header="电柜" Margin="2" >
<StackPanel >
......@@ -148,6 +159,11 @@
<TextBlock Style="{StaticResource FieldNameStyle}" Text="膜走带速度(m/min)"/>
<TextBox Style="{StaticResource InputStyle}" Text="{Binding FilmVelocity}"/>
</StackPanel>
<StackPanel Orientation="Horizontal" Margin="2">
<TextBlock Style="{StaticResource FieldNameStyle}" Text="旋转角度(°)"/>
<TextBox Style="{StaticResource InputStyle}" Text="{Binding AngleRange}"/>
</StackPanel>
<StackPanel Orientation="Horizontal" Margin="2">
<TextBlock Style="{StaticResource FieldNameStyle}" Text="膜距离(m)"/>
<TextBox Style="{StaticResource InputStyle}" Text="{Binding FilmDistance}"/>
......@@ -172,6 +188,7 @@
<GroupBox Header="运动控制">
<StackPanel>
<CheckBox Content="连续旋转" Height="16" Margin="5" IsChecked="{Binding Is360}" />
<CheckBox Content="立体牵引" Height="16" Margin="5" IsChecked="{Binding Is3D}" />
<CheckBox Content="正向旋转" Height="16" Margin="5" IsChecked="{Binding IsForw}" />
<CheckBox Content="复位" Height="16" Margin="5" IsChecked="{Binding IsOrg}" />
<CheckBox Content="旋转启动" Height="16" Margin="5" IsChecked="{Binding IsRotationOn}" />
......
Project.FLY.FlyADBase/脚本/资料/blowing/膜距离增量.csv 0 → 100644
View file @ 8692c7b7
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